|
Mid-West |
Brand A | Brand B | Brand A | |
|---|---|---|---|---|
|
Setup press tooling
for two jobs
|
30 minutes per job Total 1 hour |
45 minutes
per job. Total 1.5 hours |
45 minutes per job. Total 1.5 hours |
1 hour per job. Total 2 hours |
|
Four incomplete parts because of errors during automated operation |
5 minutes per part, no need to take part off gripper
Total 20 minutes |
30 minutes each. Remove part
from robot. Remove unload skid, form part manually, restart. Total 2 hours. |
30 minutes each.
Remove part from robot. Remove unload
skid, form part manually, restart. Total 2 hours. |
30 minutes each. Remove part from robot. Remove unload skid, form part
manually, restart. Total 2 hours. |
|
Loading four skids with
125 parts per skid
|
5 minutes
Total 20 minutes |
5 seconds
per part. Total 42 minutes |
5 minutes
Total 20 minutes |
5 seconds per part. Total 42 minutes |
|
Four times the robot
picks
up two parts
because they stick
together
|
0 minutes
Total 0 hours |
20 minutes, remove unload skid, restart.
Total 80 minutes. |
20
minutes, remove unload skid, restart.
Total 80 minutes. |
20 minutes, remove unload skid, restart.
Total 80 minutes. (days is tooling is damaged) |
|
Four times the parts slide
durring pickup
|
0 minutes
Total 0 hours |
20 minutes, remove unload skid, restart.
Total 40 minutes, 2 bad parts. |
20 minutes, remove unload skid, restart.
Total 40 minutes, 2 bad parts. |
Total 4 bad parts.
|
|
Four
time operator modifies
flange length
|
5 minutes
Total 20 minutes |
5 minutes each Total 20 minutes |
5 minutes each Total 20 minutes |
15
minutes each Total 1 hour |
| Four parts are bowed |
0 minutes
Total 0 hours |
20 minutes, remove unload skid, restart. Total 40 minutes, 2 bad parts. |
20 minutes, remove unload skid, restart. Total 40 minutes, 2 bad parts. |
20 minutes, remove unload skid, restart. Total 40 minutes, 2 bad parts. |
| Total man hours | 2 hours |
7 hours 12 minutes
4 bad parts
|
6 hours 50 minutes
4 bad parts
|
7
hours 42 minutes
4 bad parts
Possible tooling damange
|
|
|
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